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UEI & DoD Test Sets: Flexible & Rugged I/O Systems to Support the Future of Munitions Testing

The Department of Defense (DoD) relies heavily on advanced test sets to evaluate and validate the performance, safety, and reliability of smart munitions. These systems are built around robust data acquisition and control technologies, which enable precise monitoring of electrical, mechanical, and parameters during testing. A wide breadth of input/output (I/O) capabilities is essential, as munitions testing often involves diverse sensor and communication types—ranging from MIL-STD-1553, MIL-STD-1760, Maritime Mobile Service Identity (MMSI) to digital signals and analog voltages. The ability to interface with multiple I/O formats ensures that test sets can adapt to various munition subsystems, from propulsion units to fuzes and warheads.

Modernization efforts have led to a significant shift in the physical design of these test systems. Where legacy units were bulky and required teams of four personnel to transport and operate, new compact systems have streamlined the process. Thanks to ruggedized enclosures and modular architectures, these units are now lighter and more ergonomic, allowing just two technicians to handle deployment and setup. This reduction in manpower not only improves operational efficiency but also enhances mobility in field environments, where rapid testing and diagnostics are critical.

UEIPAC RACKtangle 12-Slot I/O System

The UEIPAC 12-slot RACKtangle I/O system has become a cornerstone in munition DoD Test Set (DTS) configurations because of our small and lightweight rugged design. This compact 3U rack supports up to 12 I/O boards and offers dual Gigabit Ethernet interfaces, real-time scanning capabilities, and rugged performance under tough conditions. Its modular design allows engineers to tailor the system to specific munition testing needs, whether it's high-speed data logging, control feedback loops, or environmental simulation. With support for over 90 different I/O boards—including analog, digital, and communication protocols—the RACKtangle delivers unmatched flexibility and reliability in defense-grade testing environments.

To learn more about UEI’s solutions for DoD Test Sets:

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